Such applications include spraying copper on electrical contacts, carbon brushes, and glass in automotive fuses as well as silver on copper contacts. Areas which are not required to be sprayed over can be protected by masking them with tape or stop-off chemicals which may be painted or sprayed on the substrate to prevent coating adhesion. 18.24 electric arc wire spray process. The operator operates the gun from outside the room involving considerable mechanisation. Therefore the first step in any sheet metal process is to cut the correct shape and sized ‘blank’from larger sheet. Thermal spraying, also commonly known as metal spraying is a surface engineering / coating process where a wide range of metals and ceramics can be sprayed onto the surface of another material. The most popular cermet consumables for plasma spraying is tungsten carbide/cobalt for wear resistance applications. It consists of a large metal cabinet or tunnel, spray nozzles in the interior reservoir tanks and pumps. //
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